Products Description
The 2GAF2 ESCO Flare Point is a heavy-duty dredging cutterhead tooth designed specifically for marine dredging applications. It is part of the ESCO-style GeoVor tooth system, ideal for sand and clay dredging. Manufactured with high-quality wear alloy steel, this product ensures durability, superior wear life, and perfect fitting for optimal dredging performance.
Specification:
|
Part No. |
2GAF2 |
|
Weight |
6KG |
|
Hardness |
48-52 HRC |
|
Shock Resistance |
≥ 20J |
|
Adapter Compatible |
8817-2G, WN2G |
|
Pin |
234GL |
|
Machine Model |
Cutter Suction Dredgers, Dredging Wheel Vessels |
|
Replacement Brand |
ESCO |
|
Color Options |
Yellow or customized colors are available |
|
Logo |
"N" logo, "FHND" logo, customized OEM logo |
|
Production Processes |
Coated Sand Casting, Forged Bucket Teeth Manufacturing, Precision Casting |
|
Packaging |
Normal plywood cases about 1 ton per case |
|
Delivery Time |
35-45 days after order confirmation |
|
Price term |
FOB Ningbo |
|
Payment terms |
T/T, L/C, Other payment as discussion |
|
Samples |
Offer samples free of charge, but freight collect |
|
Certifications |
ISO 9001:2015 |
| SGS Certified | |
|
Port |
Ningbo, China |
|
Place of Origin |
Zhejiang, China(Mainland) |
Product Features
Optimized Flare Point Design
The 2GAF2 ESCO Flare Point Tooth is crafted with an optimally designed flare to cut a range of dredge materials, including sand, clay, and mixed soils. As a result, the operational efficiency of dredgers are enhanced, yielding smoother and productive dredging operations.
Superior Wear Resistance
The 2GAF2 is also made of the highest grade of wear alloy steel which makes it excel with durability and wear resistance. Its cutting performance is retained by the advanced material during exceedingly abrasive circumstances, increasing its replacement intervals and lowering operational costs over time.
GeoVor Tooth System Compatibility
he 2GAF2 is part of ESCO GeoVor tooth system which is an established product for productive dredging. The 2GAF2 GeoVor components compatibility increases performance efficiency in all dredging operations. With minimal system failure, seamless operations and reduced down time are ensured.
Inspection and Maintenance
Regular Inspections of Wear
For optimal effectiveness, periodic examinations of the 2GAF2 tooth are critical. Inspections should be performed approximately every 100 operational hours. If wear is detected early, proactive measures such as replacement can be undertaken prior to excessive damage to the adapter or cutterhead.
Lubrication of Adapters and Pins
The life span of the tooth system is extremely important, and proper lubrication of the pins and adapters is of critical importance. Regular application of quality grease reduces friction and corrosion (especially due to marine environments with saltwater exposure which accelerates wear).
Proper Treatment During Fitting
During the installation of the 2GAF2 tooth, proper alignment of the pin and the tooth is critical. Overstress can occur if the pin and tooth are not aligned correctly which can cause damage to the tooth and adapter prematurely. Smooth handling of the tooth while fitting will improve its longevity.
Storage and Protection
To prevent corrosion and destruction of unused teeth, store them in a dry and clean environment. Correct storage procedures can help protect the specimen from extreme ambient conditions which may cause deterioration over time. If the teeth are kept outside, proper arrangements should be made to shield them from water and soil contamination.
Product Process
Design and CAD Modeling
Customer specifications are captured through performance requirements, and a CAD model is created of a tooth with matching geometry at the appropriate accuracy.
01
Wax Pattern Creation
A wax replica of the tooth is made and the replicas coated to form a ceramic mold shell.
02
Precision Casting
A tooth shaped cavity is formed by filling the ceramic mold with molten metal at a certain temperature which is referred to as precision casting.
03
Heat Treatment and Finishing
Post casting, the tooth goes through additional processes of heat treatment for the desired hardness, followed by CNC machining for accurate detail work.
04
Surface Coating and Testing
The tooth is protected from corrosion through rigorous quality control measures which applies and tests a protective coating that ensures all standards of durability, performance and precision are met.
05
FAQ
Q: How long does the life span of the 2GAF2 tooth usually last?
A: As always, it depends on working conditions, but in this case, the teeth's wear life is better than average because of the enduring materials and engineering used, as upgrading with these teeth reduces the maintenance and replacement cycles drastically compared to regular dredge teeth.
Q: Is it straightforward to install and uninstall the 2GAF2 tooth?
A: Certainly, the 234GL ESCO pins and similar references permit simple and quick changeovers needing only basic tools.
Q: For dredging operations, how should I select the appropriate tooth type?
A: For broad cutting, we suggest flare point (2GAF2), for hard soil penetration we recommend pick point, and for medium density materials, chisel does the job. Base on your project, our sales team is available to help.
Q: What documents do you hold that relate to your processes for production for my business?
A: Our plant holds an ISO9001 certificate, and their products made underwent the SGS tests for the mechanical strength, wear resistance, and the chemical elements in it.
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